filled grades

Engineered filled PTFE compounds for enhanced performance – by National Fluoromers

At National Fluoromers, we specialize in manufacturing, supplying, and exporting a comprehensive range of filled grades of PTFE to meet demanding industrial requirements. While virgin PTFE offers excellent chemical resistance, thermal stability, and non-stick properties, it may lack mechanical strength, wear resistance, or electrical conductivity in certain high-performance environments.

To overcome these limitations, various fillers such as glass, carbon, graphite, bronze, and others are uniformly blended into ptfe, resulting in filled PTFE compounds with tailored characteristics suitable for seals, bushings, valve seats, gaskets, and wear strips.

Whether your application demands higher strength, lower wear, or enhanced thermal or electrical properties, our range of filled PTFE grades ensures optimal results.

why use filled ptfe?
  • Wear resistance and mechanical strength
  • Dimensional and thermal stability
  • Load-bearing capability
  • Electrical and thermal conductivity
  • Lubrication and friction control
our range of filled PTFE grades
Carbon Filled PTFE

Typically filled with 15% to 35% carbon powder, this grade exhibits:

  • Improved wear and load-carrying capacity
  • Enhanced thermal and electrical conductivity
  • Reduced deformation and creep under stress
  • Suitable for seals, bearings, piston rings, and insulating parts in electrical systems
Glass Filled PTFE

This widely used compound contains 15–25% glass fiber and offers:

  • Increased compressive strength and stiffness
  • Superior wear resistance with minimal deformation
  • Excellent chemical and thermal stability
  • Ideal for gaskets, bushings, guide rings, and valves in corrosive or abrasive media
Graphite Filled PTFE

With 5–20% graphite, this formulation provides:

  • Exceptional lubricity and dry running performance
  • Lower coefficient of friction and smoother motion
  • Improved thermal dissipation
  • Preferred for rotary seals, dynamic bearings, and valve components
Bronze Filled PTFE

Blended with up to 40% bronze powder, this grade delivers:

  • Excellent mechanical strength and wear resistance
  • Higher thermal conductivity and dimensional control
  • Best suited for high-speed, high-load applications such as wear strips, piston rings, and heavy-duty seals
Copper & Nickel Filled PTFE

Specialty-filled grade for critical applications requiring:

  • Antimicrobial or conductive performance
  • Improved EMI/RFI shielding
  • Reliable mechanical and chemical behavior
  • Ideal for electronic, labware, or sensitive chemical transfer systems
Glass + MoS₂ Filled PTFE

Combining the strength of glass fiber and the lubricity of molybdenum disulfide (MoS₂):

  • Superior wear and load-handling properties
  • Lower friction compared to glass-only PTFE
  • Used in high-pressure sealing and guide ring applications
Bronze + MoS₂ Filled PTFE

Enhanced blend that combines the structure of bronze and the glide of MoS₂:

  • Unmatched performance in high-speed, high-load applications
  • Excellent thermal conductivity and low friction
  • Ideal for piston rings, thrust washers, and dynamic sealing elements
key properties of filled PTFE grades
Property Range / Behavior
Operating temperature –200°C to +260°C
Load-bearing capacity Enhanced via filler selection
Chemical compatibility Excellent for most aggressive media
FDA / USP compliance Available on select grades
applications of filled PTFE
  • Hydraulic & pneumatic seals
  • Valve seats, bearings & bushings
  • Thrust washers & guide rings
  • Slideways, liners & wear strips
  • Chemical-resistant gaskets
  • Electrical insulation & EMI shielding
  • Pump components & diaphragms
industries served
  • Chemicals & petrochemicals
  • Oil & gas
  • Power generation
  • Food & beverage processing
  • Pharmaceuticals & biotech
  • Aerospace & defense
  • Marine & shipbuilding
  • Heavy machinery & equipment manufacturing
customization options
  • Fillers: Carbon, glass, graphite, bronze, MoS₂, copper, nickel
  • Forms: Rods, sheets, tubes, bushes, machined parts
  • Sizes: Standard and custom dimensions available
Looking for the right filled PTFE compound for your unique application?

Reach out to National Fluoromers, your expert partner in engineered fluoropolymer solutions. Our team can help you select or design the ideal filled PTFE grade to enhance your product's performance.

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